Creation Willi Geller Workbook - 2
Part 1
PREPARING
THE METAL FRAMEWORK
The metal framework should be ground
with tungsten carbide cutters or fine - grained ,
ceramic bonded stones .
The framework should be sandblasted with aluminium oxide .
Recommended grit sizes :
Precious metal : 110 mμ
Non - precious metal : 250 mμ
Oxidize the framework according to the manufacturer's instructions
or ...
... or apply Blendgold .
PLEASE NOTE : Once the metal frameworks have been prepared for porcelain application , they should be steam - cleaned thoroughly or cleaned and degreased ( using ethyl acetate ) .
APPLYING THE OPACIOUS DENTINE
Seal the surface of the alveolar ridge beneath the pontics
using cyanoacrylate or lacquer and then apply
the separating agent with a" Crea - Pen"
The opacious dentine conceals the thin marginal area of the crown
and prevents excessive shadow effect penetrating the porcelain , including the interdental spaces .Opacious dentine also vitrifies to a slightly higher degree , thus making it more homogeneous and hygienic from the periodontal point of view .This is also very significant as far as the underside of the pontic is concerned and , in addition , stabil izes the shade of the cervical third of the crown .
APPLYING THE DENTINE
The labial anatomy of the crown can be built - up with dentine .
Once the anatomical form has been contoured correctly ,
the incisal and interdental areas of the dentine
should be reduced to provide space for the
following layers . Rough , irregularly shaped
areas tend to be advantageous .
Once the anatomical form has been contoured correctly ,
the incisal and interdental areas of the dentine
should be reduced to provide space for the
following layers . Rough , irregularly shaped
areas tend to be advantageous .
Technical tips :
・Once built - up , the porcelain must be kept moist .
Do not allow it to dry too much !
・Should the porcelain have dried out , do NOT moisten it with mixing liquid .
Use distilled water ONLY !
THE FIRST SHOULDER FIRING
The die should be sealed with a very thin coat of cyanoacrylate
or lacquer and separating agent applied around the shoulder with a "Creation".
The framework , which does not fit too tightly ,
should be placed on the die . Opaque shoulder porcelain ( SP - 27 / SP - 28 / SP - 29 depending on the shade selected ) should be applied to the framework / shoulder area to stabilize the brightness value of the cervical region .
The shoulder is then coated with the correct shade
of shoulder porcelain , which is extended to the preparation margin .
Once the porcelain has been dried slightly with a blower
or in front of an open firing chamber ,
the framework can be released easily from the die .
Once the shoulder porcelain has been pre - dried for 2 minutes
at 600 ° C , the first shoulder firing is carried out
at 950 ° C , in vacuum - hold - time : 1 minute .
Shows the shoulder after firing ( egg - shell finish ) .
THE SECOND SHOULDER FIRING
Apply a further coat of separating agent with the ”Crea - Pen” .
The firing shrinkage of the porcelain is compensated for using the correct shade of shoulder porcelain .
After pre - drying for 2 minutes at 600 ° C ,
the second shoulder firing is carried out at 950 ° C , in vacuum - hold - time : 1 minute .
UV view of the fired shoulder .
OPACIOUS DENTINE LAYER
OD - 43 is applied to the middle third of the crown
to establish the brightness value .
BUILDING - UP THE DENTINE AND
IRIDESCENT ENAMEL PORCELAINS
The full anatomical form of the crown should first be built - up
with dentine before reducing the labial , incisal , mesial and distal aspects , whereby the mamelons should remain visible in the dentine .
Either the distal or mesial corner of the incisal edge is built - up
first with pure enamel .
The middle incisal area is built - up using enamel ,
opal enamel ( SI 01 - SI 04 ) , opal transparent ,
CL - O or TI porcelains alternately .
THE IRIDESCENT EFFECT
( " MAKE IN " ) PORCELAINS
The iridescent porcelains are soaked into the moist porcelain on the incisal area of the labial surface to reproduce natural mamelons .
The intensity depends on the desired characteristics . MI 61 and MI 63 are usually used .
IRIDESCENT , OPALESCENT
ENAMEL PORCELAINS
The labial surface is completed using enamel , transparent ,
TI - Opal - Transpa and SI - Opal - Enamel porcelains , depending on the effect desired .
The labial surface is built - up excessively to compensate for the firing shrinkage .
Shows TI - 1 porcelain being added to the flanks of the crown
in order to emphasize the bluish / transparent effect .
Using "Crack liners" to simulate a crack in the enamel .
Shows the labial surface after building - up completely .
It can be seen clearly that the labial and incisal contours have been built - up excessively .
PLEASE NOTE : Do not condense the porcelain at any time during building up .